SCHAUENBURG Industrietechnik with the VIGOT® brand has made safety its top priority - "Safety first". This includes professionally qualified training in accordance with "Qualified person according to Betr.SichV §2 para. 7 or TRBS 1203". Regular inspections, supported by maintenance contracts, are a prerequisite for the use of hose lines in machinery and contribute to the safety of man and machine, thus minimizing downtimes. The periodic inspections take place on site.
Test center for hose lines
Hose lines that are assembled by us are then inspected in our in-house test center. Here, the hoses are tested in accordance with the requirements at up to 4000 bar. We have an underwater test stand, which is essential for metal hose lines. Our test center offers all the necessary testing options, from underwater leak tests to strength tests up to 4000 bar. The hose lines receive a product passport that accompanies them for the entire service life of the hose and provides transparent documentation for your machinery and employees.
• First-class equipped test center
• Test pressure certificates up to 4000 bar
• Leak tests with air under water
• Unmistakable marking of the products
• Endoscopy and analyses
• Very high testing capacity
Mobile hose testing on site
Our on-site testing service, carried out by our specialists, significantly reduces machine downtimes and helps you to fulfill legal obligations smoothly. Regular inspections of your hose lines are prescribed by the manufacturer. For chemical, food, metal and steam hose systems, repeat inspections at fixed intervals similar to a TÜV inspection are mandatory. SCHAUENBURG Industrietechnik specializes in mobile testing and has the know-how, the equipment and, above all, hose specialists with all the necessary approvals and extensive experience!
• Compliance with legal regulations
• Replacement of defective hose lines
• On-site installation service
• Testing at your factory
• Minimization of downtimes
• Advice on hoses and their use
Our additional service: The hose register
Hose lines are recorded in a hose register. This allows you to see historically when which hose was tested. The chronological sequence and lists for upcoming inspections are important components of a smooth and fast inspection. Our service enables you to plan optimally.
With our testing service, you fulfill your responsibilities in the best possible way and make a significant contribution to protecting employees and the environment. Tested and functional hose lines are crucial for the long-term economic operation of your systems.
How to recognize a tested hose line
VIGOT® always a secure connection
SCHAUENBURG Industrietechnik, under the VIGOT® brand, is one of the leading manufacturers and assemblers of ready-to-install hose lines in Germany.
The documented quality of the work is demonstrated by certified specialist personnel with optimum training. ISO 9001 certification and continuous monitoring ensure first-class results in the long term.
Stock goods · Cutting lengths · Roller burnishing
Work preparation · Pressing · Test bench
VIGOT® is an OEM partner
The field of activity includes both the provision of original equipment and the supply of customized hose lines according to technical drawings as well as replacement hose lines. Our production facilities manufacture and assemble hose lines for a wide range of applications, with diameters from DN 2 to DN 300 and corresponding fittings.
Our in-house workshops are professionally and modernly equipped. The assembled hose lines are produced at several locations in Germany. High-quality testing facilities at the production sites ensure the outstanding certified safety of the hose lines. Production for sensitive areas such as the food, chemical and pharmaceutical industries is handled, as is the supply of hydraulic hoses and water hoses.
The package is completed by a selection of hose reels, from stainless steel for hygienic areas to reels for compressed air in confined spaces with our special VIGOT® type A model.
Integration of hose lines · Quality control
Various connection techniques are available for mounting the fittings on the hose lines, depending on the specific requirements. These include plug-in connections, clamp fastenings, reusable screw fittings, crimp connections and welded fittings on metal hoses.
Crimping hose lines
Bound hose line · Welded hose line
We use the Ultra Clean Launcher to clean hoses, pipes and lines. The launcher removes the dirt from the hose by shooting cleaning projectiles through it. These projectiles have an internal diameter 20-30% larger than the hoses that need to be cleaned. The slightly larger diameter pushes the unwanted particles out of the hose. With our range of different projectiles and mouthpieces, we can adjust the launcher to different areas of application.
This product from Ultra Clean Technologies Corp. can be purchased from us. We also offer the cleaning of your hoses, pipes or lines with the Ultra Clean Launcher. Contact us to make an appointment with one of our competent employees!
The "Ultra Clean Seal" sealing capsule provides a permanent seal for hoses. By applying heat, the end capsule is precisely adapted to the end of the hose and seals the hose securely. The capsules are easy to remove.
This product from Ultra Clean Technologies Corp. is available from us. Contact us for advice and further information!
The "Ultra Clean Seal" flange seal offers a safe and clean solution for sealing flanges. It prevents dirt from entering the hose and liquids such as oil from escaping. The closure is easy to install and requires no additional tools.
This product from Ultra Clean Technologies Corp. is available from us. Contact us for a consultation, we are at your service!
Modular solutions
As a service provider, we consider it our mission to provide the best-possible all-round service to you as your partner and supplier. This includes our component-management service.
As a single-source supplier, we contribute to reducing costs, while allowing you, our valued customer, to concentrate on your own core areas of competence. Joint long-term partnerships in this respect help to ensure smooth-running procedures. You can alternatively use our modular system, which allows you to select a suitable element from our range to meet your needs.
· Procurement
· Logistics
· B2B relationships
· Multiple-container systems
· Kanban
· Storage
· Individual concepts
As a partner of HYDAC-Öl-Service, we offer you a systematically structured service program that makes a significant contribution to extending the operating times of hydraulic systems, lubrication systems and electrohydraulic control and regulation systems through proper maintenance and inspection.
Regular inspection of operating and system parameters prevents expensive downtime. As a partner of the HYDAC Service Center, we check the oil and filter condition, for instance.
Oil analysis
Our Hydac oil service includes a structured and comprehensive service program aimed at extending operating times.
Types of contamination and oil analysis
Oil contamination can occur in various ways. Regular monitoring is necessary to prevent damage as far as possible.
This graphic example explains two types of contamination: (1 line division = 45 ym)
Upper image
ype of particle: mainly rust; white particles: additives
Effects
· Pronounced ageing of oil
· Malfunctioning pumps and valves
· Wear, due mainly to water in oil
Lower image
Type of particle: products resulting from ageing of oil
Effects
· Filter blockages
· Accumulations of sludge in system
Timely intervention can save you considerable costs.
Just contact us!
Guide to contamination
Familiarise yourself with the basic principles of oil contamination. The enclosed guide contains initial information and examples
PDF Guide to contamination
SCHAUENBURG Industrietechnik supports its customers with the VIGOT® brand in hose technology through special services and, in particular, individual developments. Our aim is to develop and implement smooth processes for our customers by supplying modular systems that enable flexible and customized integration of hose lines into their products. For OEM customers in particular, we develop systems that optimize this workflow.
Innovative solutions for hose technology such as the MAXIMALL S 2000, the fire protection hose type F88 and support rails are naturally part of our portfolio. We have been carrying out these developments in accordance with market and demand requirements for more than 50 years.
The second major field of activity is services relating to hose lines. This includes mobile hose testing with a test range of 2 to 500 bar in mobile use and up to 4,000 bar in our in-house test center, including underwater testing and on-site oil analysis.
Our trained team is of course available for your inquiries.
VIGOT® marine hose
MAXIMALL® S 2000-type
Hose-conduit system for use in marine engineering, with GL and BAAINBw permits
Further information on the product
VIGOT® fire-sleeve
Type F 88
VIGOT® fire-sleeves are the culmination of many years’ experience in the manufacture of insulating materials for use in fire prevention.
Further information on the product
VIGOT® reel systems
Type A
VIGOT® hose and cable reels have been helping to improve industrial health and safety for more than 50 years
Further information on the product
VIGOT® support rail
Type VMC
The VMC system permits the flexible configuration of clamp-types conforming to DIN 3015
Further information on the product
The expertise of VIGOT®, a brand of SCHAUENBURG Industrietechnik, is based on years of experience and customized advice for our customers, even in complex situations. With our teams spread across various locations in Germany, we pool engineering resources to meet the challenges of the market.
This cooperative collaboration in our diverse teams leads to market-driven and technologically refined products that are convincing in terms of economy, ecology and safety. The development expertise that has driven the VIGOT® brand for more than 160 years is a convincing cornerstone of this collaboration. Products such as the MAXIMALL® range are a guarantee of quality and innovation.
SCHAUENBURG Industrietechnik also offers development services for products in our area of expertise. The production of special designs according to individual customer requirements formed the basis for the development of our own systems at VIGOT®. In the following we present some of our current in-house developments.
VIGOT fire-sleeves are made of a specially impregnated, mineral-based carrier material. This heat protection fabric presents no health risk and fulfils the requirements of the health regulations to a high degree.
www.fire-sleeve-f88.com
You can also find a section from the whole range of our products on the Internet. This link takes you to our new e-catalogue. Here our customers will find all the useful information about our products and can also use our request module to upload all the details for a customised quotation. Go to the e-catalogue
As a system supplier, we are a reliable partner to industry for technically convincing product solutions. One Stop Solution is the principle after we accompany projects from development to series production in many important industries. In doing so, we operate successfully on the national and international market. Read more...
SCHAUENBURG Industrietechnik GmbH
Am Keuper 17
DE-90475 Nuremberg | Germany
Phone: +49 9128 72 120 - 0
Fax: +49 9128 72 120 - 99
Email: info@sb-it.com
www.schauenburg-industrietechnik.com ▸
Our Brands:
bpt Bayerische Profiltechnik®
VIGOT® Schlauchtechnik
Landingpages:
Fire sleeve ▸
MAXIMALL® Hose System ▸
Plastic injection moulding ▸
Hose assemblies eCatalog ▸
Partnerships:
VIGOT® meets Braunwarth®
www.braunwarth-vigot.de ▸
Branch Munich
Münchener Straße 8
85599 Parsdorf, Germany
Branch Stuttgart
Adolf-Heim-Straße 11
74321 Bietigheim-Bissingen, Germany
Service Point Rhein-Main
Location Hofheim am Taunus, Germany
www.mobile-schlauchpruefung.de ▸